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7.2 Competence.

Discussion in 'ISO 9001:2015 - Quality Management Systems' started by Graham Thorpe, Mar 8, 2019.

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  1. tony s

    tony s Well-Known Member

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    I believe the issues, comments, biases, etc. that have been posted here are more than enough for a moderator to formulate his/her reasoned judgment.
     
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  2. Jennifer Kirley

    Jennifer Kirley Moderator Staff Member

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    Thank you for this reset.

    There are a couple of things wrong with the NC as far as I can tell:

    1) No explicit requirement for that particular training is stated in the standard. Unclear if is stated in procedures or customer requirements. While I do agree it is a good idea to get training to the new standard, my opinion is not a "shall."
    2) It does not align with the criteria (per my own CB's procedures) for a major, including:
    • Exact repeat of a previous valid nonconformance
    • Systemic problem
    • Threatens quality of product and/or service to the customer
    We do tend to get drawn off into protracted debates about the relative role and value of training. It is easy to forget the original focal point. Again, thank you.
     
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  3. Jennifer Kirley

    Jennifer Kirley Moderator Staff Member

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    I can appreciate the argument, Yukon, but you said "doubtful." I would not feel empowered to issue a NC based on doubt and "would be". In something like this I would need to show cause and effect via objective evidence in to enforce via a nonconformity. You did say the CB would have to determine competency based on implementation outcomes. That is, regrettably also a judgment unless one has hard data of required things not done.

    The description does not match the criteria of a Major according to rules I have to follow, either.

    This would be a good case for a dispute to the registrar.
     
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  4. Golfman25

    Golfman25 Well-Known Member

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    How about we look an see if the implementation is effective first? If it is, then competency or training of the implementer is a moot point.
     
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  5. tony s

    tony s Well-Known Member

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    I'm just curious (let's put aside first your CB requirements). If a person of your experience opted not to attend a training and just procure a copy of the standard, study it and ask others with knowledge of the standard, would you think this will make you a lesser "quality person"?
     
  6. Andy Nichols

    Andy Nichols Moderator Staff Member

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    It's simply a case of mission creep, Tony. We see it all the time. CB auditors frequently do a poor job (it's well known, particularly in the auto industry, history shows) and, as a result, the accreditation bodies make the CBs do "training" but rarely actually test competency.

    As a result of this training, many of those hapless auditors then roll that down to their clients. "If I had to do it, then you'll have to, as well". Of course, because they didn't get tested for competency, they are simply happy to see a certificate instead, like it means anything. I'm going to be offering a range of certificates available for people who would like to read the standard and once they answer a couple of questions I set them, I'll email them said certificate, free.
     
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  7. tony s

    tony s Well-Known Member

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    I once had an encounter with such ISO/TS CB auditor. Since his CB prohibits the presence of consultant during the audit (it's specified in the contract with my client), I wasn't there when this auditor lambasted the content of the quality manual during the stage 1 audit. He wanted every clause of the standard is included which is just a regurgitation of the standard. What we have was a process-based quality manual. At the closing meeting, the Japanese top management were there. With no idea of what should be the content of a quality manual, the assertions of the auditor were received as gospel. Sadly, the bosses felt that I, with his team, did a lousy documentation and severed the contract with me. I guessed, the team was forced to attend a documentation workshop for preparing a quality manual with the CB's guidance.
     
  8. Andy Nichols

    Andy Nichols Moderator Staff Member

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    Same here - was working with a company on AS9100 compliance. They are a services (only) company and there's no rules to prohibit certification to AS9100 (unlike IATF for example). The CB auditor comes in, and in less than 2 hours has completely thrown under the bus all the work done to that point, citing the company needed documented procedures for ALL of the requirements (didn't do design, for example). Sadly, the client folded and acquiesced to an ego, instead of demonstrated professional assistance...
     
  9. Golfman25

    Golfman25 Well-Known Member

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    Unfortunately, that's where management's "goal" is to simply get certification. So do what the auditor says, get the cert. and deal with it again in 12 months.

    Thankfully, I have had the opposite experience. Auditors who come in and say "you don't need all this @#$%." We gladly remove anything they suggest. :)
     
  10. RoxaneB

    RoxaneB Moderator Staff Member

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    Please allow me to refresh your memory on one of your post's (#38) from this thread:

    By your own words, Yukon, even if the QMS is working properly (i.e., you, as a trained auditor, ensured sufficient evidence to support the organization's conformance to the requirements) would issue a nonconformance because you BELIEVE (i.e., lacking in actual evidence) there has be inadequate and ineffective training.

    However, let's spell out your scenario keeping the Original Poster's thread in mind:

    1. The OP's organization is meeting all of the documented requirements.
    2. This implies that staff have been educated by a competent individual, in this case, the OP.
    3. There are undoubtedly records of training for the staff, because our OP knows this is a requirement (see #1)
    4. But getting back to the Original Poster, who has auditor training from a previous organization to a previous standard, was competent enough to read the new standard, identify the changes, and work with (and train where appropriate) staff within his organization to ensure that the organization met the new requirements.

    You, however, failing to find a piece of a paper with the OP's name on it and a course that focuses on the new requirements (although, you do also seem to wear a marketing hat quite often by your efforts to push a CB webinar several times) would issue a nonconformance, despite all evidence collected during your very own audit pointing to the OP's demonstrated competence.

    This entire thread is about the OP's competence...not the staff of his organization.
     
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  11. RoxaneB

    RoxaneB Moderator Staff Member

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    It's Roxane...just one 'n'.

    If these are nonconformances because they fail to demonstrate conformance to a documented ISO 9001 requirement, then these are your nonconformances.

    The organization's root cause analysis may be related to the OP's competence, but there is no documented requirement for the OP to have been formally trained on the new standard. No one here disagrees that it would be helpful, but you have failed to show us the 'shall' in this case.
     
    Last edited: Mar 22, 2019
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  12. KyleG

    KyleG Active Member

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    (facepalm x1000000000000) its hopeless.
     
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  13. tony s

    tony s Well-Known Member

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    There might be other causes than just not taking an upgrade training. Nonconformity is defined as "non-fulfillment of a requirement". Even if you found out that there was no upgrade training taken, you cannot raise it as a nonconformity. Why? as Roxane said, "you failed to show us the shall". There must be a requirement first. You might have a valid reason for imposing attendance to upgrade training but you cannot raise it as a nonconformity unless it is clearly tied to a requirement.
     
  14. tony s

    tony s Well-Known Member

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    You've brought this upon yourself.
     
  15. Golfman25

    Golfman25 Well-Known Member

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    You also need to be unbiased. You can't do an upgrade unless you had "upgrade training" -- that's bias. I had to train, so everyone else has to train -- that's bias. Because you have 3 NCs that were missed in the upgrade, you need training and thus I'll write a NC based on "training" -- that's bias. While you may be giving good advice as a consultant on how to comply with the standard, as an auditor you're doing too much, imo.
     
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  16. RoxaneB

    RoxaneB Moderator Staff Member

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    The role of the auditor is to identify the nonconformances based upon the evidence provided (or not provided) as said evidence (or lack thereof) pertains to the documented requirements of the standard.

    Your three examples related to documented requirements of ISO 9001:2015. They may warrant the issuance of nonconformances.

    As an auditor, the role is to identify and document those situations.

    You are not to provide a root cause. You are not to provide a solution. You are not to issue a nonconformance based on your belief to a nonexistent shall. Since you, as this self-proclaimed expert, have all this experience, surely answering the question of "where is the shall?" is an easy exercise for you. The fact that we have gone on this long and asked you the question several times to no avail, really does raise a red flag.


    Show us the shall, Yukon. Show us exactly where it says in ISO 9001:2015 that the OP requires formal training in order to help his organization transition to ISO 9001:2015. None of us debate the training (and associated records) required for the staff, should such training be deemed appropriate as part of the transition initiative. But that is scope creep (i.e., not the OP's question).

    There are other skills associated with auditing (beyond being open-minded which I mentioned earlier) - active listening (or reading in this case) and being observant. So, please, allow me to once again inform you, my name is Roxane...just one 'n'.

    Do you think that all of us here just woke up yesterday and said "I want to be an ISO 9001 auditor"? The majority of our moderators have experience that mirrors yours, with the added skills of being open-minded, understanding, possessing a sense a humour, probing, active listening/reading, compassionate, honest and I could go on. We have managed to get our organizations certified and transitioned. We have run management systems for small companies all the way up to global organizations. We have CB auditors. We have people on the technical committees. Your experiences and resume are nothing new nor unique here.

    Our members deserve to know that our intent is to help and provide suggestions that will add value to their organizations, while minimizing risk. Our members have nothing to gain by reading posts that do not even contain a response to "where is the requirement".
     
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  17. tony s

    tony s Well-Known Member

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    Just want to add. ISO/IEC 17021-1:2015 have these statements related to the above quoted statements:
    • Section 9.4.5.3 - "A finding of nonconformity shall be recorded against a specific requirement, and shall contain a clear statement of the nonconformity, identifying in detail the objective evidence on which the nonconformity is based. Nonconformities shall be discussed with the client to ensure that the evidence is accurate and that the nonconformities are understood. The auditor, however, shall refrain from suggesting the cause of nonconformities or their solution".
    • Section 9.4.8.1 - "The certification body shall provide a written report for each audit to the client. The audit team may identify opportunities for improvement but shall not recommend specific solutions."
    • Section 9.4.9 - "The certification body shall require the client to analyze the cause and describe the specific correction and corrective actions taken, or planned to be taken, to eliminate detected nonconformities, within a defined time."
     
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  18. Golfman25

    Golfman25 Well-Known Member

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    Ok, well I am going to take issue with your "changes" as a result of the upgrade.

    1) Quality objectives inconsistent with the Quality Policy -- this was required in the old ISO version which says (5.4.1): "The quality objectives shall be measurable and consistent with the quality policy." That language, virtually word for word was moved to 6.2.1 in the 2015 standard. So no change there.

    2) Top Management not involved in setting objectives: Again, the old version states (5.4.1): "Top Management shall ensure that quality objectives . . . are established at relevant functions and levels within the organization." The 2015 version has that language in 5.1.1(b): "Top management shall demonstrate leadership and commitment with respect to the quality management system by: b) ensuring that the quality policy and quality objectives are established . . ." It then continues in 6.2.1 which says: The organization shall establish quality objectives at relevant functions, levels and processes needed for the quality management system." So not much "new" for top management there. I suppose it depends on the definition of "involved."

    3) Outsourced processes identified but not subjected to internal audit: You'll need to point to the specific requirement. Outsourced processes where moved from the bottom of 4.1 in the old version to 8.4 in the 2015 version. They got a bit more wordy, but both versions require control over the processes to be maintained. I can find nothing about internal audits in either version. You would need to clarify this.

    I would be a very unhappy client if this type of NC against a fictitious training requirement was pulled on us.
     
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  19. RoxaneB

    RoxaneB Moderator Staff Member

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    Unfortunately, Yukon, by associating your nonconformance examples to training, you are essentially saying that they would not have occurred because of your belief regarding the OP's training (or lack thereof). By citing your belief that it's related to the OP's training, you are now providing a root cause for your 3 nonconformance examples.

    You have no evidence that it was the OP's training (or lack thereof) that caused your nonconformance examples. Perhaps Management had their hearts set on certain objectives. Perhaps Management wanted some fluffy QP. There is no evidence that says it relates to the OPs competence.
     
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  20. Jennifer Kirley

    Jennifer Kirley Moderator Staff Member

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    Roxane said it best, in my view.

    Writing a NC for competency is a delicate thing. It was described as a judgement call and there are other clauses to point to.

    I once had a client who did away with their EMS Manager position and gave the responsibility to a neophyte, who did not receive training; as a result, that person was not aware of not completing some required tasks. I could have written it as incompetence, but that would not have gotten the tasks done. I wrote the NCs to the clauses describing the missing tasks. The second time this happened, I wrote against Management of Change because by that time it was clear they were shifting their responsibilities model to a collateral duty; if that was their goal, they would need to replace competency with procedures so exacting that any intelligent person could get it right. It helps that their EMS was very simple.

    This example is not a direct reflection on the one discussed here, but only serves to show we have choices that would not require us to pass judgment on a client. Not only that, as has been pointed out even taking a class might not rise this person to the expected level. What to do then? Let the organization decide, but they should fix the system issues first. I have yet to see a class that would make another person get more involved with setting objectives and more closely match them to policy.
     
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