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Difference between clause 8.7 and 10.2

Discussion in 'ISO 9001:2015 - Quality Management Systems' started by MCW8888, Apr 2, 2016.

  1. Daniel Padilla T

    Daniel Padilla T Member

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    Hello Jennifer,

    I have a doubt about this. Where in the standard does it say or imply that "this now includes outputs from upstream"?
     
  2. Jennifer Kirley

    Jennifer Kirley Moderator Staff Member

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    The standard uses the term nonconforming outputs to refer to the production/service processes. I refer to ISO 9002:2016, Quality management systems — Guidelines for the application of ISO 9001:2015
    It is stated more clearly in ISO 9002:2016, 8.7.1
     
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  3. Daniel Padilla T

    Daniel Padilla T Member

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    If an NCR is required for the procurement process due to a bad written Purchase Order, who would raise it? The user that required the material?
     
  4. Andy Nichols

    Andy Nichols Moderator Staff Member

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    What's this? Sounds like an opinion. An auditor who finds a non-conformity, reports it.
     
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  5. Richard Billings

    Richard Billings Active Member

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    If found by the auditor it's a NC and he writes it up.
     
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  6. Andy Nichols

    Andy Nichols Moderator Staff Member

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    Daniel:

    I'm guessing this was simply a question regarding responsibilities. However, if we frame this in the context of a real situation, "bad" is simply an opinion. However and whomever found this situation (maybe a non-conforming output as the standard calls it) it shouldn't really fire up anyone to get excited. It needs a little investigating to know what the situation is and the risks associated. Was it just one? Did the supplier deliver what was wanted in the end? Lots more to ask here.
     
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  7. Daniel Padilla T

    Daniel Padilla T Member

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    Thank you Andy. You are right it was about responsibility. And I agree with you that no every event should trigger an NCR, that would create an undesirable environment where everyone is waiting for the moment to point a finger at you when you make a mistake.
     
  8. Richard Billings

    Richard Billings Active Member

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    One method to reduce errors on PO's is to designate someone (dept admi) to sample inspect PO's daily or weekly depending on the number of PO's generated and do an inspection and record the findings. Human error can be the result of requiring too much info to be entered on the PO.
     
  9. Andy Nichols

    Andy Nichols Moderator Staff Member

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    This is a flash back to the 50's and shouldn't be happening in the 21st century. Quality controlling processes by independent inspection isn't a Quality Management System, it's (costly) inspection. Effective process control is what's needed.
     
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  10. Richard Billings

    Richard Billings Active Member

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    Inspection should only be dropped if a process is consistently and statistically in-control.
     
  11. Andy Nichols

    Andy Nichols Moderator Staff Member

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    Why not simply fix this?
     
  12. Richard Billings

    Richard Billings Active Member

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    Too much info may be the problem but to confirm it would require an inspection of POs. Someone who knows what info is required on POs could check through recent PO records and identify any errors and/or too much info required. After the 'inspection' management will be able to initiate corrective action based on statistical facts.
     
  13. Andy Nichols

    Andy Nichols Moderator Staff Member

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    Pardon me for asking, being from a Purchasing function in a previous life: What's TOO MUCH information?
     
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  14. Richard Billings

    Richard Billings Active Member

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    Many POs have numerous sections that must be completed and many times these are not filled in. During an audit seeing numerous POs incomplete could result in a non-conformance. Modify the PO/requisition to only include mandatory information to be entered - Supplier, Part number, Quantity, Date, Delivery address, person ordering, etc.
    The name of the game is 'Keep it Simple'.
     
  15. Andy Nichols

    Andy Nichols Moderator Staff Member

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    Did you do a root cause? Avoiding an audit NC isn't what is supposed to happen. You're SUPPOSED to communicate with suppliers adequate information. Why does the form have so many places for info and yet they're incomplete? Does the form include "intelligent" design, such that the minimum required information is present? I would suggest going back to basics on this stuff. What's EFFECTIVE?
     
  16. Richard Billings

    Richard Billings Active Member

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    A root-cause will be completed only if we discover it is worthy of RC. That is why we are inspecting the POs - to determine the defect trend
     
  17. RoxaneB

    RoxaneB Moderator Staff Member

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    What are the parameters of being "worthy?"
     
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  18. Richard Billings

    Richard Billings Active Member

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    I establish the parameters.
     
  19. Andy Nichols

    Andy Nichols Moderator Staff Member

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    Right, but what are they? That's what RCB asked...
     
  20. tony s

    tony s Well-Known Member

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    Typically a PO is a document intended to communicate an organization's requirements to its suppliers and POs are usually prepared by the Purchasing Dept/Officer. A document commonly used to communicate externally. Normally, a Purchase Request or Requisition (PR) is prepared prior to accomplishing a PO. PRs are used to communicate internally the requestors' need. Once the PR is approved, and if there's a need to buy from suppliers, the information contained in it are transferred into the PO, usually by the Purchasing Dept/Officer. If the Purchasing Dept/Officer is already tasked to ensure proper accomplishment of PO, why should we assign someone to perform inspection of the completed POs?

    Putting an additional step for inspection of POs doesn't go well with "Keep It Simple". The controls are already in place. If the output, despite of the controls, turns out to be nonconforming, then the nonconforming output should be corrected. Cause analysis, on the other hand, should be intended to identify the control/s that will prevent the nonconforming output to happen. Inspection does not prevent the occurrence of nonconforming output. Quality must be designed into the product (process for this context) not inspected into it, as popularly quoted by many.